Material Balance with Reactions
Section outline
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Material balance calculations to chemical processes involving chemical reactions - limiting reactant, excess reactant, percent excess, conversion - single pass conversion, overall conversion, degree of completion of reaction, yield, selectivity, recycle, purge, bypass calculations. Single and multiple reactions, atomic balance method, extent of reaction method. Degree of freedom calculations. Combustion - theoretical oxygen / air, excess air, Orsat analysis.
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Material Balance - Theory - part2 Page
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Combustion of Propane: Atomic Balance - Extent of Reaction - Workout Page1990-11-i-pc
Pure propane (\(\ce {C3H8}\)) is burnt with an excess of air to give the following analysis of combustion products in volume percent:
\(\ce {CO2}\) = 5.0, \(\ce {CO}\) = 3.5, \(\ce {H2O}\) = 11.4, \(\ce {O2}\) = 7.0 and \(\ce {N2}\) = 73.1
Calculate the percentage of excess air used. -
Formaldehyde from Methane - Extent of Reaction, Atomic Balance - Example Page
2021-37-pc
Formaldehyde is produced by the oxidation of methane in a reactor. The following two parallel reactions occur. \[ \begin {align*} \ce {CH4} + \ce {O2} &\rightarrow \ce {HCHO} + \ce {H2O} \\
\ce {CH4} + \ce {2O2} &\rightarrow \ce {CO2} + \ce {2H2O} \end {align*} \] Methane and oxygen are fed to the reactor. The product gases leaving the reactor include methane, oxygen, formaldehyde, carbon dioxide and water vapor.60 mol/s of methane enters the reactor. The molar flow rate (in mol/s) of \(\ce {CH4}\), \(\ce {O2}\) and \(\ce {CO2}\) leaving the reactor are 26, 2 and 4, respectively. The molar flowrate of oxygen entering the reactor is ________ mol/s.
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Combustion of Pentane Page
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Chlrorination of Benzene Page
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Combustion of Methane - Atomic Balance - Extent of Reaction Page
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Analysis of Fuel Gas Page
A fuel gas consisting entirely of methane and ethane is burned with air to yield a flue gas whose Orsat analysis is 8.68 mol% \(\ce{CO2}\), 6.44% \(\ce{O2}\) and 84.88% \(\ce{N2}\). Calculate the following :
- The analysis of the fuel in mole percent, methane = _____ , and ethane the balance.
- The percent excess air = _______
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Pure propane is burnt in an excess of air to give the following analysis of combustion products in volume percent: \(\ce{CO2} = 5.0, \ce{CO} = 3.5, \ce{H2O} = 11.4, \ce{O2} = 7.0, \ce{N2} = 73.1\). Calculate the percent of excess air used.
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Chlorination of Carbondisulfide Page
Catalytic vapor-phase chlorination of carbon disulfide (\(\ce{CS2}\)) gives carbon tetrachloride: \[ \ce{CS2} + \ce{3Cl2} \rightarrow \ce{CCl4} + \ce{S2Cl2}\] The products leaving the converter analyzed 26.0 mol% \(\ce{CCl4}\), 26.0% \(\ce{S2Cl2}\), 17.5% \(\ce{CS2}\) and 30.5% \(\ce{Cl2}\). Determine the following:
- The excess reactant ______ (carbon disulfide / chlorine)
- Percentage excess of excess reactant _____
- Percentage conversion of limiting reactant _____
- kg of \(\ce{CCl4}\) obtained per kg of chlorine admitted _____
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Yield, Selectivity of Reactions Page
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Yield and Selectivity - Dehydrogenation of Ethane Page
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Combustion of Coal Page
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Combustion of Methanol PageFelder3E-4-71
Liquid methanol (density = 792 g/L) is fed to a space heater at a rate of 12 L/h and burned with excess air. The product gas is analyzed and the following dry-basis mole percentages are determined: \(\ce{CH3OH}\) = 0.45%, \(\ce{CO2}\) = 9.03%, and \(\ce{CO}\) = 1.81%.
- Calculate the percentage conversion of methanol ______ , the percentage excess air fed ______ , and, mole% of water in the product gas _______.
- Calculate the molar flow rate of dry product gas (i.e., excluding water vapor) ______ mol/h, and that of water vapor ________mol/h.
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Ethylene Bromide from Ethylene Page
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Methanol Production with Recycle Page
Methanol is produced by reacting carbon monoxide and hydrogen. A fresh feed stream containing \(\ce{CO}\) and \(\ce{H2}\) joins a recycle stream and the combined stream is fed to a reactor. The reactor outlet stream flows at a rate of 350 mol/min and contains 63.2 mol% \(\ce{H2}\), 27.3% \(\ce{CO}\) and 9.5% \(\ce{CH3OH}\). This stream enters a cooler in which most of the methanol is condensed. The liquid methanol condensate is withdrawn as a product, and the gas stream leaving the condenser—which contains \(\ce{CO}, \ce{H2}\), and 0.40 mol% uncondensed \(\ce{CH3OH}\) vapor—is the recycle stream that combines with the fresh feed. Calculate:
- the molar flow rates (mol/min) of \(\ce{CO}\) and \(\ce{H2}\) in the fresh feed. (i) \(\ce{CO}\) = _____, (ii) \(\ce{H2}\) = _____
- the production rate of liquid methanol ____ mol/min
- the single-pass conversion of carbon monoxide ____ %
- the overall conversion of carbon monoxide ____ %
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Methanol Production with Recycle and Purge Page
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Flowrate of a Component from Conversion Data Page
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Ethanol from Ethylene - Recycle, Purge Page
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Amount of Reactant in Purge Page
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H/C of Fuel from Orsat Analysis Page
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Fuel Composition from Dewpoint of Flue Gas Page
A mixture of propane and butane is burned with air. Partial analysis of the stack gas produces the following dry-basis volume percentages: 0.0527% \(\ce{C3H8}\), 0.0527% \(\ce{C4H10}\), 1.48% CO, and 7.12% \(\ce{CO2}\). The stack gas is at an absolute pressure of 780 mm Hg and the dew point of the gas is 46.5oC. Calculate the mole% of propane in the propane-butane fuel mixture. Vapor pressure of water at 46.5oC = 77.6 mm Hg.
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Pressure vs. Conversion in a Batch Reactor Page