Quick Recap

The meeting focused on teaching various aspects of chemical reactor design and reaction kinetics, including discussions of variable volume reactions, stoichiometry, and rate calculations. MSubbu covered both batch and flow reactor scenarios, explaining how to handle multiple reactions, calculate concentrations, and solve for rate constants in different reaction systems. The session concluded with explanations of logarithmic and geometric means in reactor design problems, along with guidance on solving complex reaction problems and preparing for exams.

Next Steps

  • Students to spend time going through the content covered in class.
  • Students to participate in the peer discussion zoom meeting tomorrow.
  • MSubbu to cover temperature effects and non-ideal reactions in the Thursday class.
  • MSubbu to cover heterogeneous reactions in the Sunday class or the final class.

SUMMARY

Variable Volume Reaction Concepts

MSubbu discussed the concept of variable volume reactions and their impact on reactor design. He explained the difference between constant volume and constant pressure operations, and how volume changes affect reaction rates, particularly in gaseous reactions. MSubbu emphasized the importance of considering stoichiometry when calculating volume changes and rate constants, and noted that liquid phase reactions are typically treated as constant volume reactions.

Equilibrium Constants and Stoichiometry

MSubbu discussed a problem from the University of Michigan website related to a reversible elementary reaction, emphasizing the importance of defining equilibrium constants in terms of concentration (\(K_C\)). He explained how to write rate expressions based on stoichiometry and calculated the equilibrium constant \(K_C\) using given equilibrium conversion data. MSubbu also touched on how volume changes in a flow reactor due to the reaction, noting that it is proportional to conversion.

Stoichiometry and Reaction Extent

MSubbu explained the stoichiometry of reactions, focusing on the relationship between moles of reactants and products. He discussed how volume changes in reactions, particularly in cases with pure reactants, and introduced the concept of extent of reaction (\(\epsilon\)). MSubbu also covered the definition of conversion in terms of moles and its application to flow reactors, emphasizing that conversion should be defined with reference to moles rather than concentration.

Stoichiometry and Equilibrium Calculations

MSubbu discussed the stoichiometry of a chemical reaction, focusing on the relationships between concentrations and extent of reaction. He explained how to derive expressions for \(C_A\) and \(C_B\) in terms of initial concentrations and equilibrium conversion, and demonstrated how to calculate the equilibrium constant \(K_C\). MSubbu also outlined the process for adapting these calculations to a liquid phase reaction, emphasizing the use of extent and stoichiometric relationships to express concentrations in terms of initial amounts and conversions.

Volume Change of Reactions in Reactors Explained

MSubbu explained the differences between constant and variable volume reactions, particularly in batch and flow reactors. For constant volume reactions in batch reactors, concentration can be calculated simply as \(C_{A0}(1-X_A)\). However, in flow reactors with variable volume and temperature changes, the volume must be calculated considering both mole changes and temperature variations, using the relation \(V = V_0(1+\varepsilon_AX_A)\) and accounting for temperature proportionality.

Volume Expansion and Correction Factors

MSubbu discussed the relationship between volume expansion, temperature, and pressure, presenting a formula for volume expansion factor that accounts for temperature correction and concentration changes. He explained how to calculate the ratio of outlet to inlet concentration and emphasized the importance of considering temperature and pressure corrections in the calculations. MSubbu also described the relationship between moles, volume, temperature, and pressure, highlighting that volume is proportional to moles at constant \(T\) and \(P\), and explained how to incorporate these factors into the final formula.

Principles of Multiple Reactions Handling

MSubbu discussed the principles of handling multiple reactions, focusing on mole calculations and extent of reaction concepts. He explained how to simplify problems by assuming constant volume conditions and using extent relations to solve for concentrations in both batch and flow reactors. The discussion covered both mixed flow reactors (MFR) and plug flow reactors, with MSubbu noting that MFR problems are simpler due to uniform concentrations while plug flow reactors require integration.

Material Balance Calculation in Reactions

MSubbu explained the process of calculating material balances and concentrations in a chemical reaction system. He described how to write equations for the rate of consumption and formation of components \(A, R\), and \(S\), and how to solve for concentrations using given conversions and kinetics. MSubbu also outlined the steps to write balances for components \(R\) and \(S\), and demonstrated how to solve for their concentrations using the known values for component \(A\).

Batch Reactor Parallel Reaction Analysis

MSubbu discussed a chemical reaction problem involving a parallel reaction in a batch reactor, where two products are formed from one reactant (ethanol) under first-order conditions. He explained that while the system is gaseous, it can be treated as constant volume, though this leads to changing pressure due to the increase in moles. MSubbu showed how to set up the rate equations and integrate them, but noted that the system has two unknowns (\(k_1\) and \(k_2\)) which cannot be determined with the given data. He also described how to use the product distribution data to find the ratio of \(k_1\) to \(k_2\), which is necessary to solve the system.

Plug Flow Reactor Balance Equations

MSubbu discussed solving balance equations for parallel reactions in a plug flow reactor (PFR), focusing on a first-order and zeroth-order reaction system. He explained how to derive and integrate material balances to find the residence time and concentrations of reactants and products, noting that numerical methods might be needed for more complex cases. MSubbu also described how to use yield definitions to relate variables and solve for the concentration of component \(R\), given an 80% conversion and initial conditions.

Zeroth-Order Kinetics Solution Discussion

MSubbu discussed the solution to a chemical reaction problem involving zeroth-order kinetics. He explained how to calculate the overall yield and instantaneous yield for the reaction, using the given rate expressions and concentration changes. He emphasized that for zeroth-order reactions, the problem can be solved simply by using the extent of reaction formulas, which are not included in the Levenspiel's book but are extensively used in Felder's book on Elementary Principles of Chemical Processes.

Rate Constants and Reactor Analysis

MSubbu discussed the evaluation of rate constants \(k_1\) and \(k_2\) for a two-step first-order reaction, explaining how to derive the connection between them using overall reaction rates and instantaneous yields. He also covered the formulas for product and intermediate concentrations in plug flow and mixed flow reactors, emphasizing the importance of memory for solving complex reaction problems in exams. MSubbu concluded by explaining how to determine the residence time and reactor volume needed to maximize product formation in a PFR, noting that such problems are rarely asked in recent GATE exams but can be encountered in semester exams.

Logarithmic and Geometric Mean Concepts

MSubbu explained the concepts of logarithmic and geometric means, their application in solving problems related to reactor design, and emphasized the importance of memorizing key formulas for solving such problems efficiently. He clarified that for simple first-order reactions, the calculations can be simplified, and the problems asked in the GATE examination are designed to be less complex than those in semester exams. 

MSubbu also mentioned that temperature effects and non-ideal conditions would be discussed in the next classes, and encouraged students to review the problems after the class.

Last modified: Wednesday, 23 July 2025, 11:49 AM